Magnum Shielding Catalogue

MATCHING BRAIDED CABLES & BRAKE LINES

PRODUCT CATALOGUE

At Magnum Shielding Quality Matters

MATCHING BRAIDED CABLES & BRAKE LINES

Contents

Company Profile................................................................................3 Capabilities.........................................................................................4 Signature Colours..............................................................................6 High-Performance Kevlar ® Construction........................................7 ABS Brake Lines.................................................................................8 Non-ABS Brake Lines. .................................................................... 11 Clutch Cables . ................................................................................ 16 Throttle/Idle/Idle-Cruise Cables.................................................... 19 Handlebar Installation Kits............................................................ 22

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Company Profile Magnum Shielding Corporation is a New York State based company serving the motorcycle and automotive markets since 1982. In addition to our own Magnum branded product lines, Magnum Shielding Corporation has been a Tier-1 Supplier to Harley-Davidson Parts & Accessories since 1992.

Magnum’s mission has always been to supply its customers with the highest quality “all matching” products available in the marketplace while ensuring a superior high-end appearance on all components.

Operating in an ISO 9001-based quality system with on-going product improvement and development programs, we strive to be the industry leaders with our signature braided products. These products are designed for today’s more demanding riders and enthusiasts. With over 100 years of combined experience in the motorcycle industry, our development staff and customer service team has unparalleled knowledge regarding control cables and brake lines. That knowledge base is critical when you need help making the right product choice.

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MATCHING BRAIDED CABLES & BRAKE LINES

Capabilities We believe that Quality matters and matching braid matters, so all necessary processes to control the quality of our cables and brake lines are done in house. This allows our products to consistently match in both color and weave, whether purchased today, tomorrow, or next year. Our in-house manufacturing capabilities include: enameling and wire fabrication, Kevlar ® twisting and winding, braiding, extruding, induction brazing, tube bending, machining, polishing, DOT FMVSS-106 testing, and assembly operations using lean manufacturing cells.

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These core capabilities are used to support our manufacturing of hydraulic brake and clutch lines, mechanical control cables and ignition wire kits. Our Dedication to Quality includes the following practices to ensure our customer’s total satisfaction. • ISO 9001 based Quality System • In-house CAD design and engineering • Fully integrated manufacturing system capable of handling orders for as few as one, or as many as thousands of part numbers • Flexible, Lean Manufacturing supporting quality-by-design • Ongoing process audits and continuous improvements to ensure quality standards are maintained at the highest level

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MATCHING BRAIDED CABLES & BRAKE LINES

Signature Colours

Sterling Chromite II ® is Magnum Shielding’s premiere product line and our most popular color of matching braided control cables and brake lines. Its patented braid and weave is designed to look like chrome and is offered on all of our assembled, braided products. The crystal clear, high tech outer jacket provides exceptional protection against scuffing paint and is non-yellowing. Magnum’s Black Pearl braided control cables and brakes lines are another matching braid and weave color choice. A non-yellowing, crystal clear outer jacket over jet black braided wire, rather than a smoked outer jacket over stainless wire, results in a deeper, truer black appearance which allows Black Pearl products to have a “pearlized” or carbon fiber look.

Sterling Chromite

Black Pearl

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All Magnum Shielding brake lines are constructed with ultra high-performance Kevlar ® , which surpasses the tensile strength of stainless steel. Compare this to common brake lines which use industrial stainless steel braided over PTFE tubing as an economical way to produce performance oriented brake lines for automotive applications. High-Performance Kevlar ® Construction

For those who want a higher performing brake line for the ultimate brake lever response and great appearance, braided Kevlar ® fiber covered with one of our signature braids is the answer.

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MATCHING BRAIDED CABLES & BRAKE LINES

ABS BRAKE LINES DESIGNER SERIES Dual Disc Front

Features & Specifications

• Manufactured with an enhanced construction designed to be compatible with Harley- Davidson ABS requirements for stock and alternate length brake lines. • Brake kits consist of a direct fit lower assembly used in conjunction with alternative length upper lines. • Choice of 35º, 90º, or 180º upper brake line banjo angles ensure a great fit. • Kits to fit most Harley-Davidson Touring and Dyna models. • Dyna models use two kits – one upper and one lower. Touring models use three kits - one upper, one lower and one mid-line. The Touring lower is optional.

• Two colors available to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines.

• All fittings are highly polished and chrome or black chrome plated.

• Crystal clear outer jacket offers exceptional protection against scuffing paint or chrome and will never discolor.

• Exceeds all DOT FMVSS-106 requirements

• Made in the USA.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

NOTE: Harley-Davidson motorcycles equipped with ABS (anti-lock brake system) require ABS specific upper and lower brake line kits. Failure to do so may result in compromised anti-lock braking ability. Magnum Shielding upper brake line kits manufactured specifically for these applications are identified with the letters ‘ABS’ printed directly on the brake hose.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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ABS BRAKE LINES DESIGNER SERIES Single Disc Braided Front Brake Line Kits

Features & Specifications

• Manufactured with an enhanced construction designed to be compatible with Harley-Davidson ABS requirements for stock and alternate length brake lines. • Brake kits consist of a direct fit lower assembly used in conjunction with alternative length upper lines. • Choice of 35º, 90º, or 180º upper brake line banjo angles ensure a great fit. • Kits to fit most Harley-Davidson Softail, Sportster, and Dyna models.

• Two colors available to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines. • All fittings are highly polished and chrome or black chrome plated. • Crystal clear outer jacket offers exceptional protection against scuffing paint or chrome and will never discolor. • Exceeds all DOT FMVSS-106 requirements • Made in the USA.

• Dyna, Softail, and Sportster models use two kits - one upper and one lower. The Softail lower kit is optional if an upper brake line adapter is purchased in lieu of a lower kit.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

NOTE: Harley-Davidson motorcycles equipped with ABS (anti-lock brake system) require ABS specific upper and lower brake line kits. Failure to do so may result in compromised anti-lock braking ability. Magnum Shielding upper brake line kits manufactured specifically for these applications are identified with the letters ‘ABS’ printed directly on the brake hose.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

ABS BRAKE LINES DESIGNER SERIES ABS Rear Brake Kit

• ABS Rear Brake Kits are manufactured for Single Disc Softail model motorcycles with ABS brake systems. • ABS brake lines are manufactured with an enhanced construction designed to be compatible with Harley-Davidson ABS requirements for stock and altenative length brake lines. • Exceeds all DOT FMVSS-106 Specifications. Features & Specifications

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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NON-ABS BRAKE LINES DESIGNER SERIES Dual Disc Front Brakes

Features & Specifications

• Braid color and weave match on all MAGNUM control cables and brake lines. • Crystal clear outer jacket offers exceptional protection against scuffing paint or chrome and will never discolor. • Lower assembly fitment information is listed in the description section of each part number. • Choose any of the upper brake lines from our vast selection to fit any handlebar changes. • Inner PTFE tubing braided with Kevlar ® reinforcement provides the ultimate in high performance by greatly reducing line expansion. • Exceeds all DOT FMVSS-106 requirements. • Made in the USA.

• Magnum Shielding’s Designer Brake Line kits for Non-ABS dual disc brake systems make it possible to economically change to after market handlebars. • All Non-ABS brake line kits utilize a superior two-piece design. • Two kits are required; one Non-ABS Designer Upper Brake Line and one Non- ABS Designer Lower Brake Assembly. • Choice of 35°, 90° or 180° upper brake

line banjo angles ensure a great fit. • All fittings are highly polished and chrome or black chrome plated.

• The Industry’s highest quality braid in two colors available to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

NON-ABS BRAKE LINES DESIGNER SERIES Non-ABS Single Disc Front Brake Line

Features & Specifications

• These Non-ABS single disc front brake kits utilize a superior two-piece design consisting of a direct fit Designer Lower Assembly joined by a -3AN connection to the Designer Upper Brake line. This system requires two kits; one upper and one lower brake line kit. • All brazed manifold construction eliminates leaks, alignment problems, and unattractive threaded connections for a sleek appearance.

• The customer can choose any of the Designer Upper Brake Lines from our vast selection to complete the fitment of any handlebar changes. • Inner PTFE tubing braided with Kevlar ® reinforcement provides the ultimate in high performance by greatly reducing line expansion. • Exceeds all DOT FMVSS-106 specifications. • Made in the USA.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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NON-ABS BRAKE LINES DESIGNER SERIES Rear Brake Kits

• Kits use OE style manifolds or universal T-blocks for a complete installation. Features & Specifications

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

NON-ABS BRAKE LINES E-Z ALIGN Single Disc Braided Brake Lines

Features & Specifications

• E-Z Align rotating caliper banjo feature allows for perfect no-kink fitments. • Two colors available to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines. • Available in lengths from 36 to 74 inches. • Brake lines with 7/16” master cylinder banjos are available with 90°, 35°, and 180° angles and have a 10mm 90° E-Z Align rotating caliper banjo.

• 10mm master cylinder banjos are available with 90°, 60°, and 180° angles and feature a 60° E-Z Align rotating caliper banjo. • Inner PTFE tubing braided with Kevlar ® reinforcement provides the ultimate in high performance by greatly reducing line expansion. • Exceeds all DOT FMVSS-106 Specifications.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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NON-ABS BRAKE LINES Universal Braided Brake Lines

• Two colors available to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Universal AN-3 female fittings for both ends are polished and chrome plated or black chrome plated. • Available in lengths from 9” to 78”. • Inner PTFE tubing braided with Kevlar ® reinforcement provides the ultimate in high performance by greatly reducing line expansion. • Exceeds all DOT FMVSS-106 requirements Features & Specifications

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

CLUTCH CABLES Two-Piece Clutch

Features & Specifications

• The Industry’s highest quality braid available in two color choices to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines. • Coated with a non-yellowing, crystal clear FEP fluoropolymer outer jacket for exceptional protection against scuffing paint or chrome. • Low effort, high efficiency cable design meets or exceeds all OE specifications for fitment, construction, and endurance.

• All fittings are polished and chrome or black chrome plated. • Rubber seal in transmission fitting eliminates fluid leaks. • All cables are factory lubricated for smooth, consistent, long lasting operation. • Made in the USA.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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CLUTCH CABLES Hydraulic Clutch Lines

Features & Specifications

• Braid color and weave match all other MAGNUM control cables and brake lines. • Crystal clear outer jacket offers exceptional protection against scuffing the bike’s paint or chrome and will never discolor. • Inner PTFE tubing braided with Kevlar ® provides the ultimate in high performance and is compatible with all hydraulic fluids. • Meets all DOT FMVSS-106 Specifications. • Made in the USA.

• Unique stainless steel transmission fittings eliminate the use of adapters. • Replaces all OE Harley, CVO, P&A, and V-Rod hydraulic clutch lines. • Choice of 90º, 35º, or 180º upper brake line banjo angles ensure a great fit. • Highly polished banjos are chrome or black chrome plated. • The Industry’s highest quality braid available in two color choices to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

CLUTCH CABLES One-Piece Clutch

Features & Specifications

• Low effort, high efficiency cable design meets or exceeds all OE specifications for fitment, construction, and endurance. • Coated with a non-yellowing, crystal clear FEP fluoropolymer outer jacket for exceptional protection against scuffing paint or chrome • Braid color and weave match on all MAGNUM control cables and brake lines • The Industry’s highest quality braid available in two color choices to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • All fittings are polished stainless steel and chrome or black-chrome plated.

• One-piece clutch cables are available for Big Twin, Sportster, or H-D Street transmissions. • Available in OEM stock and multiple extended lengths, in some cases up to +12” over stock. • Harley-Davidson Street clutch cables will need to re-use the existing rubber boot. • All cables are factory lubricated for smooth, consistent, long lasting operation. • Made in the USA.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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THROTTLE/IDLE/IDLE-CRUISE CABLES Throttle Cables

Features & Specifications

• The Industry’s highest quality braid in two color choices to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines. • All fittings are polished and chrome or black-chrome plated. • Crystal clear outer jacket offers exceptional protection against scuffing paint or chrome and will never discolor. • All cables are made with anti-friction inner liners, nylon adjuster inserts, and are factory lubricated for smooth, consistent, long lasting operation.

• Meets or exceeds all OE specifications for fitment, construction, and endurance. • Made in the USA • All cables are available in stock and extended lengths up to +12” for most motorcycles. • Available with smooth or threaded tips and 90°, 70°, or 45° bend options.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

THROTTLE/IDLE/IDLE-CRUISE CABLES Idle Cables

Features & Specifications

• The Industry’s highest quality braid in two color choices to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines. • All fittings are polished and chrome or black-chrome plated. • Crystal clear outer jacket offers exceptional protection against scuffing paint or chrome and will never discolor.

• All cables are made with anti-friction inner liners, nylon adjuster inserts, and are factory lubricated for smooth, consistent, long lasting operation. • Meets or exceeds all OE specifications for fitment, construction, and endurance. • Made in the USA • All cables are available in stock and extended lengths up to +12” for most motorcycles. • Available with smooth or threaded tips and 90°, 70°, or 45° bend options.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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THROTTLE/IDLE/IDLE-CRUISE CABLES Idle-Cruise Cables

Features & Specifications

• The Industry’s highest quality braid in two color choices to compliment your bike: STERLING CHROMITE ® II and BLACK PEARL. • Braid color and weave match on all MAGNUM control cables and brake lines. • All fittings are polished and chrome or black-chrome plated. • Crystal clear outer jacket offers exceptional protection against scuffing paint or chrome and will never discolor. • All cables are made with anti-friction inner liners, nylon adjuster inserts, and are factory lubricated for smooth, consistent, long lasting operation.

• Available tail piece lengths are: 9.56”, 12.47” 13.06”, and 13.81”. • All cables are available in stock and extended lengths up to +12” for most motorcycles. • Idle-Cruise cables are offered with either a 90° or 70° tube bend, and only in smooth ends. • Meets or exceeds all OE specifications for fitment, construction, and endurance. • Made in the USA.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

HANDLEBAR INSTALLATION KITS Designer Handlebar Installation Kits

Features & Specifications

• The only kits, built for convenience, with MATCHING braided cables & brake lines for Harley-Davidson ® motorcycles. • Availble for Touring, Softail, Dyna and Sportster models. • Kits are available for most ABS and Non-ABS Harley-Davidson ® motorcycles with 12” to 20” ape hanger style handlebars installed. • Kits include throttle and idle cables or throttle-by-wire extensions, clutch cable or hydraulic clutch line, brake lines, copper crush washers, hardware and wiring extensions.

• All cables are a low effort, high efficiency design that meets or exceeds all OE specifications for fitment, construction, and endurance. • Some ABS kits will offer a choice of using the existing OE lower brake assembly. • Kits for dual disc models include an all brazed manifold that eliminates leaks, alignment problems, and unattractive threaded connections. • Made in the USA.

Picture for illustrative purposes only. Depending on your required application, the bike’s year, make and model, and your colour selection the appearance of the final product may vary.

The Magnum Shielding range is available for most 1970-up Harley-Davidson® models and suits all handlebar styles. Contact your nearest Magnum Shielding retailer or distributor for specifications.

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MATCHING BRAIDED CABLES & BRAKE LINES

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