KB Pistons
Performance pistons manufactured for the aftermarket automotive industry by UEM (United Engine & Machine).
NEW FORGED APPLICATIONS
FORGED Sportster 1200 and 883 to 1200 Conv. FLAT TOP WITH VALVE POCKETS FOR BOTH 1200 AND 883 HEADS
Part #
Stroke
Comp Hgt.
CC
Comp. Ratio
Bore
KB935C
3.488”
3.812”
1.208”
+3
SEE NOTE
Used as 883cc to 1200cc conversion piston with an 883cc 51cc head - 11:1 Used with 1200cc head with a 69cc chamber - 9:1 Oversizes: STD .005 .010 .020 .030 .040 NOTE
FORGED Big Bore 93” Shovelhead 4-1/2” STROKE WITH STOCK LENGTH CYLINDERS
Part #
Stroke
Comp Hgt.
CC
Comp. Ratio
Bore
KB658C KB659C
3.625” 3.625”
4.500” 4.500”
1.175” 1.175”
-42.3 -53.6
8:1
10.2:1
Designed to work with stock 5.330” length cylinders, no stroker plates required. Compression ratios are calculated with piston .085” below top of cylinder. Oversizes: STD .005 .010 .020 .030 .040
FORGED Twin Cam 103” 10:1 WITH SCREAMIN’ EAGLE! 95cc HEADS
Part #
Stroke
Comp Hgt.
CC
Comp. Ratio
Bore
KB660C
3.875”
4.375”
1.076”
-8.8
10:1
True 10:1 with Screamin’ Eagle (MVA) Maximum Velocity Area Heads. Ring Pack: 1.5mm 1.5mm 2.5mm Oversizes: STD .005 .010 .020 .030
FORGED Twin Cam 110” 10:1 WITH SCREAMIN’ EAGLE! 95cc HEADS
Part #
Stroke
Comp Hgt.
CC
Comp. Ratio
Bore
KB661C
4.000”
4.375”
1.076”
-4.2
10:1
True 10:1 with Screamin’ Eagle (MVA) Maximum Velocity Area Heads. Ring Pack: 1.5mm 1.5mm 2.5mm Oversizes: STD .005 .010 .020 .030
ALL KB FORGED PISTONS ARE MADE WITH 4032 ALLOY AND HAVE OFFSET WRIST PINS.
KB Performance Motorcycle Pistons Division of United Engine & Machine Co. Inc. 1040 Corbett St. — Carson City, NV 89706
PHONE: 800-648-7970 or 775-882-7790 — FAX: 775-882-7773 EMAIL: tech@uempistons.com — WEB: www.uempistons.com
TABLE OF CONTENTS
Tech Tips & Installation . . . . . . . . . . . . . . . . . . . . . . . .2 Shovelhead Installation Tips . . . . . . . . . . . . . . . . . . . .5 Hypereutectic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Sportster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Evolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Knuckle, Pan and Shovelhead . . . . . . . . . . . . . . . . .8 Twin Cam 88” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Twin Cam 96” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Indian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Forged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Evo-Sportster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Knuckle, Pan and Shovelhead . . . . . . . . . . . . . . . .12 Evolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Twin Cam 88” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Twin Cam 96” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Application Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Numerical Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Diametrical Listing . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
United Engine & Machine Co. Inc. 1040 Corbett St. — Carson City, NV 89706 PHONE: 800-648-7970 or 775-882-7790 FAX: 775-882-7773
EMAIL: tech@uempistons.com WEB: www.uempistons.com
SELECTING THE PISTON ALLOY FOR YOUR APPLICATION KB Performance Pistons are offered in two materials: Hypereutectic cast 390 Alloy found in ORANGE Section Forged 4032 Alloy found in GRAY Section
Warranty Disclaimer Due to the nature of performance applications, the parts sold by United Engine & Machine Co. Inc. are sold without any express warranty or any implied warranty of mer- chantability or fitness for a particular purpose. UEM shall not, under any circumstances, be liable for any special, incidental or consequential damages, including, but not lim- ited to damage, or loss of profits or revenue, cost of purchased or replacement goods, or claims of customers of the purchaser, which may arise and/or result from sale, installation or use of these parts. UEM reserves the right to make product improvements or changes without notice and without incurring liability with respect to similar products previously manufactured. The information contained in this instruction should not be considered absolute. Final decisions concerning the installation and use of these products are ultimately the re- sponsibility of the customer. UEM makes no guarantee of warranty on emissions. Hypereutectic Alloy is a cast 16% high silicon content material that has very high thermal barrier proper- ties along with a low thermal expansion rate. This alloy is perfectly suited for an air-cooled engine. Tight piston-to- cylinder clearances are used to achieve better ring seal and a quiet running engine. Hypereutectics are best suited for Street Bikes using stock or mild compression ratios to 10.5:1 running on pump fuel. With the high silicon content, these pistons will resist skirt wear the best. Models that end in a “C” come with Anti-Friction skirt coating. Forged 4032 Alloy is an 11% silicon alloy that is formed in a forging press then fully machined. The combi- nation of this alloy and forging process allows the piston to flex under detonation or pre-ignition, giving the best re- sistance to cracking. Since 4032 alloy has a low expansion rate but higher than Hypereutectic, it will require about a .001” wider piston to wall clearance. Forged pistons are suited for Street or Race with power adders such as NOS or boost. Models that end in a “C” come with Anti-Friction skirt coating.
TECH TIPS & INSTALLATION
Hypereutectic Motorcycle Application Your KB Hypereutectic motorcycle pistons are made from a high silicon aluminum alloy. Hypereutectic alloys have less thermal expan- sion and lower thermal conductivity than a typical cast or forged piston alloy. In addition to greater thermal properties, Hypereutectic alloys have 16% silicon which gives superior wear properties. The low thermal conductivity of this alloy requires engines running hypereutectic pistons to reduce total ignition timing 2 to 4 degrees. KB Forged Motorcycle Application KB’s Forged motorcycle line is supplied in 4032 alloy in new lightweight designs. It is important to remember that specifications for hypereutectic and forged applications be kept separate. Clearances MINIMUM PISTON TO WALL CLEARANCE The spreadsheet below is for general clearance guidelines for KB Pistons, but final sizing needs to be based on your application and conditions. Hypereutectic Bore Size Forged Bore Size Under 4.00” Under 4.125” 4.125” & Above Aluminum Cyl w/ Steel Sleeve .0015” Aluminum Cyl w/ Steel Sleeve .0025” .0030” Cast Iron Cylinder .0020” Cast Iron Cylinder .0025” N/A
Special note on STANDARD size pistons: .001" less clearance is built into the piston to allow honing of a good STANDARD bore cyl. New cylinders must be checked for proper wall clearance and may require slight honing.
IMPORTANT!!! Ring end gaps MUST be checked for proper gap opening. Multiply bore size by the ring end gap factor listed below for your application (i.e. 3.498” X .0065” = .022” gap)
MINIMUM TOP RING END GAP FACTORS
Application
Hypereutectic
Forged
Stock / Light Bike Hi Comp / Touring
.0065”
.004”
.008” .010”
.0055”
Boosted
.006”
MINIMUM SECOND RING END GAP FACTORS
All
.004”
.004”
KB Hypereutectic and Premium Forged Motorcycle Pistons Nominal Clearances The following standards are used on all KB Hypereutectic and Premium forged motorcycle non- coated pistons. All KB motorcycle pistons come with clearance built into the piston. An example is a 3.498” hypereutectic piston at .010” over would have the cylinder bored to 3.508” and we would supply the piston at 3.5065” for a clearance of .0015”. Final piston clearance should be based solely on the demands of your application. Consideration should be given to such things as com- ponents being used, demands of the application, climatic conditions, fuel, desired compression ratio, just to mention a few. Typically, additional clearance is honed into the cylinder if more de-
Coated Piston Note: Do NOT measure over coating
manding applications are intended, and there may be cases where reduced clearance is acceptable. The chart above is for general clearance guidelines, but final sizing needs to be made based on your conditions. Hypereutectic and forged applications have dif- ferent minimum clearance requirements. Calculating Compression Ratios When calculating compression ratios, KB treats a dish designed piston as a positive number. This is because a dish adds volume to the cylinder head. All KB dish pistons receive a positive cc volume. The reverse is true for all dome style pistons. Since the dome re- moves volume from the cylinder head we give all domes a negative cc volume. Remember this when calculating compression using the KB calculator on our website uempistons.com.
Hypereutectic Alloy | Forged
2 | KB Pistons
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TECH TIPS & INSTALLATION , continued
Spiral lock rings – used in all series: 1. Spring the lock about ½” to ¾” to get your thumb between the coils.
3. Using a small flat screwdriver push down on the lock to push it into the groove. Continue in a circular rotation. Do not try to spin the lock in.
2. Insert tang into groove. Slightly twist your wrist towards the groove angling the lock downward into the groove.
Pin Lubrication and Installation 1. Use a high quality engine assembly lube such as Torco between the pin and pin bore. Failure to properly lubricate may result in pin seizure. 2. Do not use grease when lubricating the pin bore. Grease acts as a dam and prevents oil from getting to the pin. 3. Special note for Sportster, Pan, Knuckle and Shovelhead: Both .791” and .792” diameter pins were used in these engines. Check pin fit in rod bushing before installing piston. It should slide in freely just like in the piston. If it does not the rod bushing will need to be reamed to .0006” - .0008” clearance. Installation Rings Top Two: Always use a ring expander tool to stretch rings over the piston, expand ring only enough to get ring over piston. NEVER SPIRAL COMPRESSION RINGS ON
Oil Support Rail Application where the wrist pin is intersecting the oil groove require an Oil Support Rail to bridge the gap the wrist pin cut out has made. All three of the oil control rings are then installed on top of the Support Rail. Special Note: The raised dimple on the Support Rail is positioned down and indexed in the open area of the wrist pin cut out. Offset Pin Orientation All FORGED pistons are supplied with offset wrist pins. Offset pins are designed to help control piston slap noise. The short offset side must always be towards the thrust face side of the engine which is to the rear of the bike.
Support Rail
Dimple
Raised side down
Front Cyl Thrust Face
Rear Cyl Thrust Face
Clockwise engine rotation from right side of bike
Helpful Dimensions
Cylinder Length Gasket to Gasket
Case Deck Hgt
Rod Length
74” Panhead
5.375” 5.375” 5.070” 5.375” 5.375” 6.000”
5.330” + .200” Fire Ring 5.330” + .200” Fire Ring 5.330” + .167” Fire Ring
7.440” 7.440” 7.440” 6.926” 7.440” 7.667”
80” Shovelhead Ironhead Sportster
Evo Sportster
4.650” 5.550” 4.937”
80” EVO
Twin Cam 88”–110”
Hypereutectic Alloy | Forged
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TECH TIPS & INSTALLATION , continued
Installation of 883cc to 1200cc Conversion and 1340cc Pop-up These pistons have asymmetrical valve reliefs and head designs. Put the intakes to the center of the engine and the quench toward the carburetor.
1340cc Pop-Up
883cc to 1200cc Conversion
Carburetor
Carburetor
Front Piston
Installation of Sportster Domes The pistons are marked front and rear. Intakes toward the middle of the engine. Dome toward the carburetor.
Carburetor
Rear Piston
Installation of Motorcycle Piston with Symmetrical and Asymmetrical Valve Reliefs
When installing KB Motorcycle Pistons that have symmetrical valve reliefs, the piston can be turned so either valve is pointing toward the center of the engine. The piston can be fit in ei- ther the front or rear cylinder.
If the piston has symmetrical valve reliefs but has a relief cut in the skirt tip, the cut relief must be oriented toward the center of the engine. The piston can be fit in either the front or rear cylinder. Piston skirt tip clearance should always be checked. When installing KB Motorcycle Pistons that have asymmetrical valve reliefs (intake larger than exhaust), the intake should always be oriented toward the center of the engine. The piston can be in either the front or rear cylinder. Symmetrical Valve Relief Asymmetrical Valve Relief Cut Relief on Skirt
Center
Front
Intake
Rear
Center
Hypereutectic Alloy | Forged
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SHOVELHEAD INSTALLATION TIPS
80” thru 98” Shovelhead Stock and Big Bore Oil Drain Back Hole Clearance Check. Step 1 Measure from top of cylinder to top of oil drain back hole in cylinder. Step 2 Install piston without rings and place cylinder with base gasket over piston then rotate to Bottom Dead Center.
Measure from top of cylinder to top of outer step on piston.
Step 3
With piston back out of cylinder, measure from top of outer step on piston to bottom of oil ring grove.
Step 4
Bottom of Oil Ring Groove
Add 3 and 4 together.
Step 5
Subtract 1 from 5; this will be the clearance number.
Step 6
If the oil ring is allowed to go down into the drain back hole it may get overloaded with oil that it can not control which will result in high oil consumption.
Note
Top of Drain Back Hole
Calculating Deck Clearance and Required Piston Compresion Height 1. Measure cylinder length, gasket surface to gasket surface.
Deck Clearance
.200” Fire Ring
2. Fire ring height, typical is .200”
Head Gasket
3. Base gasket thickness.
4. Deck Height, centerline of crank to cylinder gasket surface. Stock Shovelhead is 5.375”
Cylinder Length
5. Add 1, 2, 3 and 4 (this is your Case/Cylinder stack-up)
6. Half stroke
7. Rod length, stock Shovelhead rod is 7.440”
Base Gasket
8. Piston compression height, centerline of pin to outer step on top of piston. (you will find the comp. hgt. on KB pistons listed in the catalog in the header of each listing)
Case
5.375” Case Hgt.
9. Add 6, 7 and 8 (this is your crank, rod and piston stack-up)
10. Subtract 9 from 5. (this is your deck clearance.)
1/2 Stroke
For easy compression ratio calculator go to www.uempistons.com then TOOLS to calculator. Or call the Tech line at 800-648-7970 ex 3.
Hypereutectic Alloy | Forged
Motorcycle Pistons | 5
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HYPEREUTECTIC SERIES
SPORTSTERS EVOLUTION KNUCKLE, PAN & SHOVELHEAD TWIN CAM ‘88 TWIN CAM ‘96 INDIAN 3.000 3.812 3.188 3.812 3.498 3.812
Mini Grooves to reduce scuffing if overheated
Fully Machined head and valve reliefs
Accumulator Groove aids with compression ring seal
Spiral Lock style lock rings
Diamond finished skirts
CNC machined pin bores produce straight and accurately sized bores
SPORTSTERS
Sportster 54ci / 883cc 1986–Present Bore Stroke Rod Comp Hgt.
Ring Pack
Pin
Oversizes
6.929
1.210
2 - 1.5mm 1 - 2.8mm
.791 /
STD .010 .020 .030 .040
Centered
Piston Head Type/CC Flat Top with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB408C
9.0:1
Piston 253
Hypereutectic Coated Skirts.
w/49cc
+1.2cc
Pin 77
Alloy
Stock replacement piston.
Replacement Parts
2M6198 Ring Set
Pin #
RRN-81 Lock #
Oil Ring Support
0791X216K
Not Used
Sportster Ironhead 61ci / 1000cc 1972–85 Bore Stroke Rod Comp Hgt.
Ring Pack
Pin
Oversizes
7.440
1.182
2 - 1/16 1 - 3/16
.792 /
STD .010 .020 .030 .040 .050
Centered
Piston Head Type/CC Dome with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB292
8.2
Piston 335 Hypereutectic Cut back Dome for
w/110cc
-48.9cc
Pin 97
Alloy
improved combustion
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M7003
0792X216K
RRN-81
Not Used
EVO-Sportster 1200XL 1988–Present / 1100cc 1986–87 Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
6.926
1.210
2 - 1/16 1 - 3/16
.792 /
STD .005 .010 .020 .030 .040
Centered
Piston Head Type/CC Flat Top with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB264
9.0:1
Piston 349
Hypereutectic
w/69cc
+0.8cc
Pin 97
Alloy
KB295
8.9:1
Flat Top with
Piston 349
Hypereutectic .044” deeper valve
w/69cc
+1.6cc
Pin 97
Alloy
pockets than KB264
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M6127
0792X216K
RRN-81
R-102 / STD .005 .010 .020 R-103 / .030; R-104 / .040
Hypereutectic Alloy
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SPORTSTERS , continued
EVO-Sportster 74ci / 883 to 1200 Conversion 1986–Present Bore Stroke Rod Comp Hgt. Ring Pack Pin
INDIAN TWIN CAM ‘96 TWIN CAM ‘88 KNUCKLE, PAN & SHOVELHEAD EVOLUTION SPORTSTERS
Oversizes
3.498
3.812
6.926
See Notes
2 - 1/16 1 - 3/16
.792 /
STD .005 .010 .020 .030 .040
Centered
Piston Head Type/CC Flat Top with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB410
9.0:1
Piston 310
Hypereutectic Piston is .125” below
w/51cc 10.0:1 w/51cc
+0.05cc
Pin 97
Alloy
deck, 1.090” Comp Hgt
KB272
Dish with
Piston 335
Hypereutectic 1.210” Compression
+10cc
Pin 97
Alloy
Hgt.
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M6127
0792X216K
RRN-81
R-102 / STD .005 .010 .020 R-103 / .030;
R-104 / .040
Sportster XR1200 and BUELL 1200 2008–Present Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
3.498
3.812
6.926
1.210
2 - 1/16 1 - 3/16
.792 /
STD .005 .010 .020 .030 .040
Centered
Piston Head Type/CC Dome with
Comp. Ratio with Head CC 9.2:1 w/69cc 10.1:1 w/62cc 11:1 w/55cc
Part #
Gram Wgt.
Material
Notes
KB414
Piston 360
Hypereutectic Can be used with
-1cc
Pin 97
Alloy
XL1200 Heads
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M6127
0792X216K
RRN-81
R-102 / STD .005 .010 .020 R-103 / .030;
R-104 / .040
EVOLUTION
Evolution 80ci 1340cc 1984–99 Stock Bore and Stroke Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
3.498
4.250
7.440
1.375
2 - 1/16 1 - 3/16
.792 /
STD .005 .010 .020 .030 .040
Centered
Piston Head Type/CC Flat Top with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB258
8.6:1
Piston 350
Hypereutectic
w/80cc
+0.8cc
Pin 97
Alloy
KB305
9.6:1
Dome with
Piston 392
Hypereutectic Solid Dome
w/80cc 10.5:1 w/80cc
-9cc
Pin 97
Alloy
KB266
Dome with
Piston 360
Hypereutectic Hollow Dome
-16.5cc
Pin 97
Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M6127
0792X216K
RRN-81
Not Used
Hypereutectic Alloy
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SPORTSTERS EVOLUTION KNUCKLE, PAN & SHOVELHEAD TWIN CAM ‘88 TWIN CAM ‘96 INDIAN KNUCKLE, PAN & SHOVELHEAD Knuckle, Pan and Shovelhead 74ci FL,FLH,FX 1941–79 Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC 3.437 3.969 7.440 1.450 2 - 1/16 1 - 3/16 KB263 Hemi Dome 8.0:1 w/112cc with -42.3cc Pin 97 2M6482 0792X216K 2M6127.STD 0792X216K 2M6127.010 0792X216K 2M6127.020 0792X216K Ring Set Pin # Replacement Parts Shovelhead 88-98ci 1948–84 BIG BORE STROKER 4.250” to 4.750” Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC Gram Wgt. 3.625 4.250 - 4.750 7.44 1.285 2 - 1/16 .792 / 1 - 3/16 Centered KB294 Hemi Dome 8.5:1 w/117cc Piston 357 with -42.3cc 9.4:1 w/117cc Pin 97 2M5721 0792X216K RRN-81 Ring Set Pin # Lock # Replacement Parts Shovelhead 80ci FL,FLH,FX 1978–84 Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC Gram Wgt. 3.498 4.250 7.440 1.285 2 - 1/16 .792 / 1 - 5/32 Centered KB288 Hemi Dome 7.2:1 Piston 357 with -29.3cc w/117cc Pin 97 KB297 Hemi Dome 8.3:1 Piston 388 with -45.4cc w/117cc Pin 97 2M6127 Prior to 2011 0792X216K RRN-81 2M6164 2012–Current 0792X216K RRN-81 Ring Set Pin # Lock # Replacement Parts Gram Wgt. .792 / Centered Piston 370 RRN-81 RRN-81 RRN-81 RRN-81 Lock #
Oversizes
STD .005 .010 .020 .030 .040 .050
.060 .070 .080
Material
Notes
Hypereutectic 8.0:1 at .063” Deck
Alloy
Clearance;
Piston Oversizes
STD .005 .010 .020 .030 .040 .050
.060 .070 .080
Oversizes
STD .005 .010 .020 .030 .040
Material
Notes
Hypereutectic 7.2:1 at -.085” Deck
Alloy
Clearance. See page 5.
Hypereutectic 8.3:1 at -.085” Deck
Alloy
Clearance. See page 5.
Oil Ring Support
Not Used Not Used
Oversizes
STD .005 .010 .020 .030 .040
Material
Notes
Hypereutectic 8.5:1 w/ 4.250 stroke
Alloy
-.085” deck clearance 9.38:1 w/ 4.750 stroke -.085” deck clearance
Oil Ring Support
Not Used
Hypereutectic Alloy
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TWIN CAM 88”
Twin Cam 88ci 1998–06 Stock Bore and Stroke Bore Stroke Rod Comp Hgt. Ring Pack
INDIAN TWIN CAM ‘96 TWIN CAM ‘88 KNUCKLE, PAN & SHOVELHEAD EVOLUTION SPORTSTERS
Pin
Oversizes
3.750
4.000
7.667
1.270
2 - 1/16 1 - 5/32
.927 /
STD .005 .010 .020 .030
Centered
Piston Head Type/CC Flat Top with +1cc Dome with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB339
8.8:1
Piston 370 Pin 144 Piston 430 Pin 144
Hypereutectic
w/85cc 10.6:1 w/85cc
Alloy
KB343
Hypereutectic
-16.8cc
Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M4793
0927X300K
PRJ100-3
Not Used
Twin Cam 95” / Big Bore 88” 1998–06 Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
3.875
4.000
7.667
1.270
2 - 1/16 1 - 3/16
927 /
STD .005 .010 .020 .030 .040
Centered
Piston Head Type/CC Flat Top with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB348
9.3:1
Piston 408 Pin 102 Piston 447 Pin 102
Hypereutectic
w/85cc 10.5:1 w/85cc
+1cc
Alloy
KB411
Dome with
Hypereutectic Replaces KB374
-11.2cc
Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M4985
0927X216K
PRJ100-3
R-108 / STD .005 .010 .020 R-109 / .030 .040
Hypereutectic Alloy
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TWIN CAM 96”
SPORTSTERS EVOLUTION KNUCKLE, PAN & SHOVELHEAD TWIN CAM ‘88 TWIN CAM ‘96 INDIAN Twin Cam 103” / Big Bore 96” 2007–Present Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC 3.875 4.375 7.667 1.076 2 - 1.5mm 1 - 2.5mm KB409C Flat Top with 10.0:1 +1.9cc w/85cc 2M4941 0927X300K Ring Set Pin # Replacement Parts INDIAN Indian Power Plus 100ci Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC 3.875 4.250 7.440 1.400 2 - 1/16 1 - 3/16 KB412 Flat Top with 10.0:1 +2.9cc w/83cc Pin 89 2M4985 0792X208K Ring Set Pin # Replacement Parts
Oversizes
.927 /
STD .005 .010 .020 .030 .040
Centered
Gram Wgt.
Material
Notes
Piston 371 Pin 102
Hypereutectic See instructions for
Alloy
coated piston clearances
Lock #
Oil Ring Support
PRJ100-3
Not Used
Oversizes
.792 /
STD .005 .010 .020 .030 .040
Centered
Gram Wgt.
Material
Notes
Piston 455
Hypereutectic Replaces 2315
Alloy
Lock #
Oil Ring Support
RRN-81
Not Used
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FORGED SERIES
4032 Alloy with 11% silicon
Mini Grooves to reduce scuffing if overheated
Fully Machined head and valve reliefs
EVO-SPORTSTER KNUCKLE, PAN & SHOVELHEAD EVOLUTION TWIN CAM ‘88 TWIN CAM ‘96
Accumulator Groove aids with compression ring seal
Spiral Lock style lock rings
Diamond finished skirts
Anti –Friction skit coatings on numbers that end with a “C”
CNC machined pin bores produce straight and accurately sized bores
EVO-SPORTSTER
Evo - Sportster 883 to 1200 Conversion 1986–Present Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
3.498
3.812
6.926
1.208
2 - 1/16 1 - 5/32
.791 / Offset
STD .005 .010 .020 .030 .040
Piston Head Type/CC Dish with +18.1cc
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB922C
9.0:1
Piston 359
Coated Forged
w/51cc
Pin 97
4032 Alloy
All numbers come with dual valve reliefs so they may be used with either a 883 or 1200 head. Compression ratios are listed with 883 head. See instructions for coated piston clearances.
KB923C
9.5:1
Dish with +13.7cc
Piston 365
Coated Forged
w/51cc
Pin 97
4032 Alloy
KB924C
10.0:1 w/51cc
Dish with + 9.8cc
Piston 371
Coated Forged
Pin 97
4032 Alloy
KB925C
10.5:1 w/51cc
Dish with +6.3cc
Piston 377
Coated Forged
Pin 97
4032 Alloy
KB935C
11.0:1
Flat Top
Piston 384
Coated Forged
w/883 head @ 51cc 9.0:1 w/1200 head @ 69cc
+1cc
Pin 97
4032 Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M6127 Prior to 2011 2M6164 2012–Current
0791X216K
RRN-81
Evo - Sportster 1200XL 1988–Present Bore Stroke Rod Comp Hgt.
Ring Pack
Pin
Oversizes
3.498
3.812
6.926
1.208
2 - 1/16 1 - 5/32
.791 / Offset
STD .005 .010 .020 .030 .040
Piston Head Type/CC
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB935C
9.0:1
Flat Top
Piston 384
Coated Forged See instructions for 4032 Alloy coated piston clearances.
w/1200 head @ 69cc
+1cc
Pin 97
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M6164 2012–Current
0791X216K
RRN-81
Forged
Motorcycle Pistons | 11
800-648-7970 • 775-882-7790
Shovelhead 80ci FL,FLH,FX 1978–84 Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack EVO-SPORTSTER KNUCKLE, PAN & SHOVELHEAD EVOLUTION TWIN CAM ‘88 TWIN CAM ‘96 Shovelhead 88-98ci 1948–84 BIG BORE STROKER Bore Stroke Rod Comp Hgt. Ring Pack Part # Piston Head Type/CC 3.625 4.250 - 4.750 7.44 *1.285 2 - 1/16 **1.175 1 - 3/16 * KB928 Hemi Dome with -42.3cc ** KB658C Hemi Dome 9.0:1 with -42.3cc * KB929 Hemi Dome with -53.6cc ** KB659C Hemi Dome 10.2:1 with -53.6cc * KB930 Hemi Dome with -58.2cc KNUCKLE, PAN & SHOVELHEAD Knuckle, Pan and Shovelhead 74ci FL,FLH,FX 1941–79 Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC 3.437 3.969 7.440 1.450 2 - 1/16 1 - 3/16 KB931 Hemi Dome 8.5:1 with -47.6cc w/112cc Pin 97 KB932 Hemi Dome 9.0:1 with -52.7cc w/112cc Pin 97 2M6482 0791X216K Ring Set Pin # Replacement Parts Part # Piston Head Type/CC Hemi Dome with -47.4cc Hemi Dome with -58cc Comp. Ratio with Head CC 3.498 4.250 7.44 1.285 2 - 1/16 1 - 3/16 KB926 8.6:1 w/117cc Pin 97 KB927 9.5:1 w/117cc Pin 97 2M6127 0791X216K Ring Set Pin # Replacement Parts Pin Comp. Ratio w/ 117cc Head 8.5:1 to 9.4:1 9.5:1 to 10.5:1 10.0:1 to 11.5:1
Oversizes
.791 / Offset
STD .005 .010 .020 .030 .040 .050
.060 .070 .080
Gram Wgt.
Material
Notes
Piston 456
Forged
8.5:1 at -.085 deck
4032 Alloy clearance
Piston 470
Forged
9.0:1 at -.085 deck
4032 Alloy clearance
Lock #
Oil Ring Support
RRN-81
Not Used
Pin
Oversizes
.791 / Offset
STD .005 .010 .020 .030 .040
Gram Wgt.
Material
Notes
Piston 416
Forged
8.6:1 at -.085 deck
4032 Alloy clearance
Piston 449
Forged
9.5:1 at -.085 deck
4032 Alloy clearance
Lock #
Oil Ring Support
RRN-81
Not Used
Oversizes
.791 / Offset
STD .005 .010 .020 .030 .040
Gram Wgt.
Material
Notes
When used w/4.500” & 4.750” stroke longer cylinders or stroker plates must be used. Designed for stock length 5.330” cylinders and 4.500” stroke. Coated skirts. When used w/4.500” & 4.750” stroke longer cylinders or stroker plates must be used. Designed for stock length 5.330” cylinders and 4.500” stroke. Coated skirts. When used w/4.500” & 4.750” stroke longer cylinders or stroker plates must be used.
Piston 440
Forged 4032 Alloy
Pin 97
Piston 423
Forged 4032 Alloy
Pin 97
Piston 470
Forged 4032 Alloy
Pin 97
Piston 453
Forged 4032 Alloy
Pin 97
Piston 484
Forged 4032 Alloy
Pin 97
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M5721
0791X216K
RRN-81
Not Used
Forged
12 | KB Pistons
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EVOLUTION
Evolution 80ci 1984–99 Bore Stroke
Rod
Comp Hgt.
Ring Pack
Pin
Oversizes
EVO-SPORTSTER KNUCKLE, PAN & SHOVELHEAD EVOLUTION TWIN CAM ‘88 TWIN CAM ‘96
3.498
4.250
7.440
1.375
2 - 1/16 1 - 3/16
.792 / Offset
STD .005 .010 .020 .030 .040
Piston Head Type/CC Dish with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB919
8.5:1
Piston 365
Forged 4032 Alloy Forged 4032 Alloy
w/80cc
+2.1cc
Pin 97
KB920
9.5:1
Dome with
Piston 390
-8.5cc
w/80cc
Pin 97
KB921
10.5
Dome with
Piston 380
Forged
Hollow Dome
w/80cc
-16.7cc
Pin 97
4032 Alloy Design
Replacement Parts
2M6127 Ring Set
Pin #
RRN-81 Lock #
Oil Ring Support
0792X216K
Not Used
TWIN CAM 88” Twin Cam 95” / Big Bore 88” 1999–06 Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
3.875
4.000
7.667
1.263
2 - 1.5mm 1 - 2.5mm
.927 / Offset
STD .005 .010 .020 .030 .040
Piston Head Type/CC Dome with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB904C
9.25:1 w/85cc
Piston 350
Coated Forged
-1.0cc
Pin 89
4032 Alloy
See instructions for coated piston clearances.
KB905C
10.0:1 w/85cc
Dome with
Piston 370
Coated Forged
-6.7cc
Pin 89
4032 Alloy
KB906C
10.5:1 w/85cc
Dome with
Piston 382
Coated Forged
-11.3cc
Pin 89
4032 Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M4941
0927X208K
PRJ100-3
Not Used
Twin Cam 107” / Big Bore 88” 1999–06 Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack
Pin
Oversizes
4.125
4.000
7.667
1.263
2 - 1.5mm 1 - 3.0mm
.927 / Offset
STD .005 .010 .020 .030
Piston Head Type/CC Dish with
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB910C
9.5:1
Piston 400 Coated Forged See instructions for
w/85cc
+9.4cc
Pin 89
4032 Alloy coated piston clearances
KB911C
10.0:1 w/85cc
Dish with +3.6cc
Piston 384
Coated Forged
Pin 89
4032 Alloy
Stock 88” case must be machined for 4.125” cylinders
KB912C
10.5:1 w/85cc
Dome with
Piston 401
Coated Forged
-1.5cc
Pin 89
4032 Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M5157
0927X208K
PRJ100-3
Not Used
Forged
Motorcycle Pistons | 13
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TWIN CAM 96”
Twin Cam 103” / Big Bore 96” 2007–Present Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack Pin EVO-SPORTSTER KNUCKLE, PAN & SHOVELHEAD EVOLUTION TWIN CAM ‘88 TWIN CAM ‘96 Twin Cam 110” / Big Bore 96” 2007–Present Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack Pin Part # Piston Head Type/CC Comp. Ratio with Head CC 4.000 4.375 7.667 1.076 2 - 1.5mm 1 - 2.5mm KB913C Dish with 9.5:1 +13.3cc w/85cc Pin 89 KB914C Dish with 10.0:1 +7.1cc w/85cc Pin 89 KB915C Flat Top with 10.5:1 +1.8cc w/85cc Pin 89 * KB661C Dome with 10.0:1 -4.2cc w/95cc Pin 88 2M5080 0927X208K Ring Set Pin # Replacement Parts Part # Piston Head Type/CC Dish with Comp. Ratio with Head CC 3.875 4.375 7.667 1.076 2 - 1.5mm 1 - 2.5mm KB907C 9.5:1 +6.9cc w/85cc Pin 89 KB908C Flat Top with 10.0:1 w/85cc +1.9cc Pin 89 KB909C Dome with 10.5:1 w/85cc -3.6cc Pin 89 * KB660C Dome with 10.0:1 w/95cc -9.8cc 2M4941 0927X208K Ring Set Pin # Replacement Parts
Oversizes
.927 / Offset
STD .005 .010 .020 .030
Gram Wgt.
Material
Notes
Piston 335
Coated Forged
4032 Alloy
See instructions for coated piston clearances.
Piston 317
Coated Forged
4032 Alloy
Piston 335
Coated Forged
4032 Alloy
Coated Forged *Designed for
Piston 369 Pin 106
Screamin’ Eagle 95cc Heads
4032 Alloy
Lock #
Oil Ring Support
PRJ100-3
Not Used
Oversizes
.927 / Offset
STD .005 .010 .020 .030
Gram Wgt.
Material
Notes
Piston 350 Coated Forged
Stock 96” case must be machined for 4” bore cylin- ders. Direct replacement pistons for factory 110” engines.
4032 Alloy
Piston 356
Coated Forged
4032 Alloy
Piston 354
Coated Forged
4032 Alloy
Coated Forged *Designed for
Piston 397
Screamin’ Eagle 95cc Heads
4032 Alloy
Lock #
Oil Ring Support
PRJ100-3
Not Used
Twin Cam 117”, next page …
Forged
14 | KB Pistons
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TWIN CAM 96” , continued
Twin Cam 117” / Big Bore 96” 2007–Present Stock Stroke Bore Stroke Rod Comp Hgt. Ring Pack Pin
Oversizes
EVO-SPORTSTER KNUCKLE, PAN & SHOVELHEAD EVOLUTION TWIN CAM ‘88 TWIN CAM ‘96
4.125
4.375
7.667
1.076
2 - 1.5mm 1 - 3.0mm
.927 / Offset
STD .005 .010 .020 .030
Piston Head Type/CC Dish with +19.0cc
Comp. Ratio with Head CC
Part #
Gram Wgt.
Material
Notes
KB916C
9.5:1
Piston 377
Coated Forged
Stock 96” case must be machined for 4.125” bore cylinders. See instructions for coated piston clearances.
w/85cc
Pin 89
4032 Alloy
KB917C
10.0:1 w/85cc
Dish with +11.5cc
Piston 375
Coated Forged
Pin 89
4032 Alloy
KB918C
10.5:1 w/85cc
Dish with +7.2cc
Piston 369
Coated Forged
Pin 89
4032 Alloy
* KB662C
10.0:1 w/95cc
Coated Forged *Designed for
Dome with
Piston 410
Screamin’ Eagle 95cc Heads
-1.5cc
Pin 88
4032 Alloy
Replacement Parts
Ring Set
Pin #
Lock #
Oil Ring Support
2M5157
0927X208K
PRJ100-3
Not Used
Forged
Motorcycle Pistons | 15
800-648-7970 • 775-882-7790
APPLICATION LISTING
Application
Part # KB264 KB295
Type
Head Type FT +.8cc FT +1.6cc
Comp. Ratio
Ring Type
Page #
Evo-Sportster 1100/1200 Evo-Sportster 1100/1200 Evo-Sportster 1200XL Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200
9.0:1 8.9:1 9.0:1 9.0:1 9.0:1 9.5:1 10.0:1 10.0:1 10.5:1 11.0:1
2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-5/32 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-5/32 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1.5m, 1-2.8m 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1/16, 1-5/32 2-1/16, 1-5/32 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m
pg. 6 pg. 6
Hyper Hyper Forged Hyper Hyper Forged Forged Forged Forged Forged Hyper Hyper Hyper Forged Forged Forged Hyper Hyper Forged Forged Hyper Hyper Forged Forged Hyper Forged Forged Forged Forged Forged Hyper Hyper Hyper Forged Forged Forged Hyper Hyper Hyper Hyper Forged Forged Forged Hyper Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged
KB935C
pg. 11
FT +1cc
KB272 KB410
Dish +10cc FT +.05cc Dish +18.1cc Dish +13.7cc Dish +9.8cc Dish +6.3cc Dome -16.5cc Dome -9cc Dish +2.1cc Dome -8.5cc Dome -16.7cc Hemi -42.3cc Hemi -47.6cc Hemi -52.7cc Hemi -29.3cc Hemi -45.4cc Hemi -47.4cc Hemi -58cc Hemi -42.3cc Hemi -42.3cc Hemi -53.6cc Hemi -58.2cc Hemi -42.3cc Hemi -53.6cc Dome -48.9cc Dome -1.0cc Dish +9.4cc Dish +3.6cc Dome -1.5cc FT+2.9cc FT +1.2cc Dome -11.1cc Dome -1.0cc Dome -6.7cc Dome -11.3cc Dome -9.8cc Dish +6.9cc Dish +1.9cc Dome -3.6cc Dome -4.2cc Dish +13.3cc Dish +7.1cc Dish +1.8cc Dome -1.5cc Dish +19.0cc Dish +11.5cc Dish +7.2cc FT +1.9cc FT +1cc FT +.8cc FT +1cc Dome -16.8cc FT +1cc
pg. 7 pg. 7
KB922C KB923C KB924C KB925C KB935C
pg. 11 pg. 11 pg. 11 pg. 11 pg. 11
KB258 KB266 KB305 KB919 KB920 KB921 KB412 KB263 KB931 KB932 KB288 KB297 KB926 KB927 KB294 KB928 KB929 KB930
Evolution 80ci Evolution 80ci Evolution 80ci Evolution 80ci Evolution 80ci Evolution 80ci
8.6:1
pg. 7 pg. 7 pg. 7
10.5:1
9.6:1 8.5:1 9.5:1
pg. 13 pg. 13 pg. 13 pg. 10
10.5:1 10.0:1
Indian Power Plus 100ci Knuckle, Pan, Shovel Knuckle, Pan, Shovel Knuckle, Pan, Shovel
8.0:1 8.5:1 9.0:1 7.2:1 8.3:1 8.6:1 9.5:1
pg. 8
pg. 12 pg. 12
Shovelhead 80ci Shovelhead 80ci Shovelhead 80ci Shovelhead 80ci
pg. 8 pg. 8
pg. 12 pg. 12
Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci
8.5 to 9.4:1 8.5 to 9.4:1 9.5 to 10.5:1 10.0 to 11.5:1
pg. 8
pg. 12 pg. 12 pg. 12 pg. 12 pg. 12
KB658C KB659C KB408C
Shovelhead 88-98ci Shovelhead 88-98ci
9.0:1
10.2:1
Sportster 54ci
9.0:1 8.2:1
pg. 6 pg. 6 pg. 7
KB292 KB414
Sportster Ironhead Sportster XR1200 Twin Cam 88 (107ci) Twin Cam 88 (107ci) Twin Cam 88 (107ci) Twin Cam 88 (88ci) Twin Cam 88 (88ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci)
10.1:1
KB910C KB911C KB912C
9.5:1
pg. 13 pg. 13 pg. 13
10.0:1 10.5:1
KB339 KB343 KB348 KB411
8.8:1
pg. 9 pg. 9 pg. 9 pg. 9
10.6:1
9.3:1
10.5:1 9.25:1 10.0:1 10.5:1 10.0:1 10.0:1 10.0:1 10.5:1 10.0:1 10.0:1 10.5:1 10.0:1 9.5:1 9.5:1
KB904C KB905C KB906C KB409C KB660C KB907C KB908C KB909C KB661C KB913C KB914C KB915C KB662C KB916C KB917C KB918C
pg. 13 pg. 13 pg. 13 pg. 10 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 15 pg. 15 pg. 15 pg. 15
9.5:1
10.0:1 10.5:1
Hypereutectic Alloy | Forged
16 | KB Pistons
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NUMERICAL LISTING
Part # KB258 KB263 KB264 KB266 KB272 KB288 KB292 KB294 KB295 KB297 KB305 KB339 KB343 KB348
Application
Type
Head Type
Comp. Ratio
Ring Type
Page #
8.6:1 8.0:1 9.0:1
2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-5/32 2-1/16, 1-5/32 2-1/16, 1-3/16 2-1.5m, 1-2.8m 2-1.5m, 1-2.5m 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-3.0m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-2.5m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1.5m, 1-3.0m 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-3/16 2-1/16, 1-5/32 2-1/16, 1-5/32
pg. 7 pg. 8 pg. 6 pg. 7 pg. 7 pg. 8 pg. 6 pg. 8 pg. 6 pg. 8 pg. 7 pg. 9 pg. 9 pg. 9 pg. 6
Evolution 80ci
FT +.8cc
Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged
Knuckle, Pan, Shovel Evo-Sportster 1100/1200
Hemi -42.3cc
FT +.8cc
Evolution 80ci
Dome -16.5cc Dish +10cc Hemi -29.3cc Dome -48.9cc Hemi -42.3cc
10.5:1 10.0:1
Evo-Sportster 883 to 1200
Shovelhead 80ci Sportster Ironhead
7.2:1 8.2:1
Shovelhead 88ci to 98ci Evo-Sportster 1100/1200
8.5 to 9.4:1
FT +1.6cc
8.9:1 8.3:1 9.6:1 8.8:1
Shovelhead 80ci Evolution 80ci Twin Cam 88 (88ci) Twin Cam 88 (88ci) Twin Cam 88 (95ci)
Hemi -45.4cc Dome -9cc
FT +1cc
Dome -16.8cc
10.6:1
FT +1cc
9.3:1 9.0:1
KB408C KB409C
Sportster 54ci
FT +1.2cc FT +1.9cc FT +.05cc
Twin Cam 96 (103ci)
10.0:1
pg. 10
KB410 KB411 KB412 KB414
Evo-Sportster 883 to 1200
9.0:1
pg. 7 pg. 9
Twin Cam 88 (95ci)
Dome -11.1cc
10.5:1 10.0:1 10.1:1 10.2:1 10.0:1 10.0:1 10.0:1 9.25:1 10.0:1 10.5:1 9.0:1
Indian Power Plus 100ci
FT+2.9cc
pg. 10
Sportster XR1200 Shovelhead 88-98ci Shovelhead 88-98ci Twin Cam 96 (103ci) Twin Cam 96 (110ci) Twin Cam 96 (117ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 88 (107ci) Twin Cam 88 (107ci) Twin Cam 88 (107ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci)
Dome -1.0cc Hemi -42.3cc Hemi -53.6cc Dome -9.8cc Dome -4.2cc Dome -1.5cc Dome -1.0cc Dome -6.7cc Dome -11.3cc Dish +6.9cc Dish +1.9cc Dome -3.6cc Dish +9.4cc Dish +3.6cc Dome -1.5cc Dish +13.3cc Dish +7.1cc Dish +1.8cc Dish +19.0cc Dish +11.5cc Dish +7.2cc Dish +2.1cc Dome -8.5cc Dome -16.7cc Dish +18.1cc Dish +13.7cc Dish +9.8cc Dish +6.3cc Hemi -47.4cc Hemi -58cc Hemi -42.3cc Hemi -53.6cc Hemi -58.2cc Hemi -47.6cc Hemi -52.7cc
pg. 7
KB658C KB659C KB660C KB661C KB662C KB904C KB905C KB906C KB907C KB908C KB909C KB910C KB911C KB912C KB913C KB914C KB915C KB916C KB917C KB918C
pg. 12 pg. 12 pg. 14 pg. 14 pg. 15 pg. 13 pg. 13 pg. 13 pg. 14 pg. 14 pg. 14 pg. 13 pg. 13 pg. 13 pg. 14 pg. 14 pg. 14 pg. 15 pg. 15 pg. 15 pg. 13 pg. 13 pg. 13 pg. 11 pg. 11 pg. 11 pg. 11 pg. 12 pg. 12 pg. 12 pg. 12 pg. 12 pg. 12 pg. 12 pg. 11 pg. 11
9.5:1
10.0:1 10.5:1
9.5:1
10.0:1 10.5:1
9.5:1
10.0:1 10.5:1
9.5:1
10.0:1 10.5:1
KB919 KB920 KB921
Evolution 80ci Evolution 80ci Evolution 80ci
8.5:1 9.5:1
10.5:1
KB922C KB923C KB924C KB925C
Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200
9.0:1 9.5:1
10.0:1 10.5:1
KB926 KB927 KB928 KB929 KB930 KB931 KB932
Shovelhead 80ci Shovelhead 80ci
8.6:1 9.5:1
Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci Knuckle, Pan, Shovel Knuckle, Pan, Shovel Evo-Sportster 883 to 1200
8.5 to 9.4:1 9.5 to 10.5:1 10.0 to 11.5:1
8.5:1 9.0:1
KB935C KB935C
FT +1cc FT +1cc
11.0:1
Evo-Sportster1200XL
9.0:1
Hypereutectic Alloy | Forged
Motorcycle Pistons | 17
800-648-7970 • 775-882-7790
DIAMETRICAL LISTING
Bore 3.000 3.188 3.437 3.437 3.437 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.498 3.625 3.625 3.625 3.625 3.625 3.625 3.750 3.750 3.875 3.875 3.875 3.875 3.875 3.875 3.875 3.875 3.875 3.875 3.875 4.000 4.000 4.000 4.000 4.125 4.125 4.125 4.125 4.125 4.125 4.125
Comp. Hgt.
Part #
Application
Type
Head Type FT +1.2cc
Page #
KB408C
1.210 1.182 1.450 1.450 1.450 1.375 1.210 1.375 1.210 1.285 1.210 1.285 1.375 1.090 1.210 1.375 1.375 1.375 1.208 1.208 1.208 1.208 1.285 1.285 1.208 1.208 1.285 1.175 1.175 1.285 1.285 1.285 1.270 1.270 1.270 1.076 1.270 1.400 1.076 1.263 1.263 1.263 1.076 1.076 1.076 1.076 1.076 1.076 1.076 1.076 1.263 1.263 1.263 1.076 1.076 1.076
Sportster 54ci
pg. 6 pg. 6 pg. 8
Hyper Hyper Hyper Forged Forged Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Hyper Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Hyper Forged Forged Forged Forged Forged Hyper Hyper Hyper Hyper Hyper Hyper Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged Forged
KB292 KB263 KB931 KB932 KB258 KB264 KB266 KB272 KB288 KB295 KB297 KB305 KB410 KB414 KB919 KB920 KB921
Sportster Ironhead Knuckle, Pan, Shovel Knuckle, Pan, Shovel Knuckle, Pan, Shovel
Dome -48.9cc Hemi -42.3cc Hemi -47.6cc Hemi -52.7cc
pg. 12 pg. 12
Evolution 80ci
FT +.8cc FT +.8cc
pg. 7 pg. 6 pg. 7 pg. 7 pg. 8 pg. 6 pg. 8 pg. 7 pg. 7 pg. 7
Evo-Sportster 1100/1200
Evolution 80ci
Dome -16.5cc Dish +10cc Hemi -29.3cc
Evo-Sportster 883 to 1200
Shovelhead 80ci
Evo-Sportster 1100/1200
FT +1.6cc
Shovelhead 80ci Evolution 80ci
Hemi -45.4cc Dome -9cc
Evo-Sportster 883 to 1200
FT +.05cc
Sportster XR1200
Dome -1.0cc Dish +2.1cc Dome -8.5cc Dome -16.7cc Dish +18.1cc Dish +13.7cc Dish +9.8cc Dish +6.3cc Hemi -47.4cc
Evolution 80ci Evolution 80ci Evolution 80ci
pg. 13 pg. 13 pg. 13 pg. 11 pg. 11 pg. 11 pg. 11 pg. 12 pg. 12 pg. 11 pg. 11 pg. 12 pg. 12 pg. 12 pg. 12 pg. 12 pg. 10 pg. 14 pg. 13 pg. 13 pg. 13 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 14 pg. 15 pg. 13 pg. 13 pg. 13 pg. 15 pg. 15 pg. 15 pg. 8 pg. 9 pg. 9 pg. 9 pg. 10 pg. 9
KB922C KB923C KB924C KB925C
Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200 Evo-Sportster 883 to 1200
KB926 KB927
Shovelhead 80ci Shovelhead 80ci
Hemi -58cc
KB935C KB935C
Evo-Sportster 883 to 1200 Evo-Sportster 1200XL Shovelhead 88ci to 98ci
FT +1cc FT +1cc
KB294
Hemi -42.3cc Hemi -42.3cc Hemi -53.6cc Hemi -42.3cc Hemi -53.6cc Hemi -58.2cc
KB658C KB659C
Shovelhead 88-98ci Shovelhead 88-98ci
KB928 KB929 KB930 KB339 KB343 KB348
Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci Shovelhead 88ci to 98ci Twin Cam 88 (88ci) Twin Cam 88 (88ci) Twin Cam 88 (95ci) Twin Cam 96 (103ci) Twin Cam 88 (95ci) Twin Cam 96 (103ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 88 (95ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (103ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (110ci) Twin Cam 96 (117ci) Twin Cam 88 (107ci) Twin Cam 88 (107ci) Twin Cam 88 (107ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci) Twin Cam 96 (117ci) Indian Power Plus 100ci
FT +1cc
Dome -16.8cc
FT +1cc
KB409C
FT +1.9cc
KB411 KB412
Dome -11.1cc
FT+2.9cc
KB660C KB904C KB905C KB906C KB907C KB908C KB909C KB661C KB913C KB914C KB915C KB662C KB910C KB911C KB912C KB916C KB917C KB918C
Dome -9.8cc Dome -1.0cc Dome -6.7cc Dome -11.3cc Dish +6.9cc Dish +1.9cc Dome -3.6cc Dome -4.2cc Dish +13.3cc Dish +7.1cc Dish +1.8cc Dome -1.5cc Dish +9.4cc Dish +3.6cc Dome -1.5cc Dish +19.0cc Dish +11.5cc Dish +7.2cc
Hypereutectic Alloy | Forged
18 | KB Pistons
uempistons.com • tech@uempistons.com
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