DEI Catalogue

D ESIGN E NGINEERING I NC. IMOD

POWERSPORTS HEAT & SOUND CONTROL

THE LEADER IN POWERSPORTS HEAT & SOUND CONTROL

Design Engineering, Inc. offers a wide variety of products to keep your vehicle cool and quiet. Our industry leading products can be found from the MX tracks on the Lucas Oil Pro Motocross circuit to riders cruising down Main Street. We use the highest quality materials available and 95% of our products are made in the USA. At DEI we are constantly pushing the envelope to deliver cutting edge solutions to control heat and sound.

Glass Fiber Exhaust Wrap Exhaust Wrap

Wrapping exhausts can reduce unwanted radiant heat, increasing riding comfort and reducing the possibility of burns. In addition, wrap can improve performance by keeping exhaust gases hotter, lessening exhaust density, and accelerating exhaust flow. Wrapping pipes is also an affordable way to dress up an old exhaust system, adding a cool custom look.

Black Wrap

• Made in the USA with premium quality glass fiber • Sewn-in guidelines for proper overlap • Pretreated with special coating for enhanced durability

Tan Wrap

Additional lengths and widths available at DEIpowersports.com

Tan Part #

Black Part #

Description 901101 1” wide x 50’ roll 901102 2” wide x 50’ roll 901103 2” wide x 100’ roll 901104 6” wide x 100’ roll 901105 1” wide x 15’ roll 901106 2” wide x 15’ roll 901117 1” wide x 100’ roll

Description 901107 1” wide x 50’ roll 901108 2” wide x 50’ roll 901109 2” wide x 65’ roll 010116 2” wide x 100’ roll 010118 1” wide x 100’ roll 010120 1” wide x 15’ roll 010121 2” wide x 15’ roll

TITANIUM™ Exhaust Wrap “The Original” Titanium exhaust wrap, with LR Technology TM , is made from pulverized lava rock and stranded into a fiber and woven into a proprietary weave. Titanium wrap is engineered to be stronger than Glass Fiber wraps for improved thermal performance and reliability. In addition, Titanium exhaust wrap is very pliable, making installation easier and allowing for a tighter wrap.

• Extremely pliable for a tight and secure wrap • Pre-wetting roll not necessary for wrapping • Awesome look that won’t discolor or fade Part # Description

Additional lengths and widths available at DEIpowersports.com

Titanium Wrap

Part # Description 901131 2” wide x 25’ roll 901132 2” wide x 35’ roll 901130 2” wide x 100’ roll 901133 1” wide x 100’ roll 901134 2” wide x 65’ roll

901126 1” wide x 50’ roll 901127 2” wide x 50’ roll 901128 1” wide x 15’ roll 901129 2” wide x 15’ roll 901130 2” wide x 100’ roll

Complete Pipe Wrap Kit

Pipe Wrap With Locking Ties This kit is the perfect size most for ATV’s, dirt bikes and bikes with shorty exhaust systems. Each kit includes one roll of 2” x 25’ exhaust wrap & six 9” stainless steel Locking Ties to secure wrap. Part # Description 901119 Pipe Wrap with Locking Ties 2”x 25’ Black 901122 Pipe Wrap with Locking Ties 2”x 25’ Tan 901123 Pipe Wrap with Locking Ties 2”x 25’ Titanium

The perfect kit for most V-Twin applications! Each kit includes two 2” x 15’ rolls of Black exhaust wrap, eight 8” & four 14” stainless steel Locking Ties to secure wrap and Black HT Silicone TM Coating spray that penetrates, seals, protects and preserves wrap. Part # Description 901330 Black Wrap w/Black HT Silicone Coating 901331 Tan Wrap w/Aluminum HT SIlicone Coating 901332 Tan Wrap w/White HT Silicone Coating

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Exhaust Wrap Accessories

HT Silicone Coating™ The High Temperature (HT) Silicone Coating provides lasting protection for any hot surface up to 1500°F. DEI recommends the use of this coating with exhaust wrap because it seals and provides lasting protection from oil, dirt and road grime. If using HT spray on Titanium exhaust wraps, additional coats may be required to achieve an even color finish. • Heat protection up to 1500°F • For use on exhaust wraps, engine blocks, pipes, manifolds & more • 12 oz. can Part # Description 010300 Assortment case-2 cans each (Black, Aluminum & White) 010301 Black 010302 Aluminum 010303 White Stainless Steel Locking Ties™ DEI Locking Ties are the perfect solution for securing wrap to pipes with its self-locking design. Positive Locking Ties are thicker than original style ties and feature locking teeth for a secure fit. • Constructed of high grade 304 stainless steel • Heat rated up to 2500°F • Strong – 100 lb tensile strength Original Style Part # Description Positive Locking Style Part # Description

Black

Aluminum

White

Original Style

010201 Locking Ties 8” - 8pk 010202 Locking Ties 14” - 4pk 010203 Locking Ties 20” - 10pk

010208 7mm wide 9” - 8pk 010209 7mm wide 14” - 4pk 010210 7mm wide 20” - 10pk 010211 12mm wide 9” - 8pk 010212 12mm wide 14” - 4pk 010213 12mm wide 20” - 10pk

Positive Locking Style

Locking Tie Tool DEI has developed an effective tool to tighten stainless locking ties. This simple to use tool saves time, hassle, and gives a professional looking result. Simply slide the tool on the end of any ¼” nut driver, engage the tie, and twist. This gets the tie nice and secure, without any hassle. • Secures metal locking ties quickly • Works with any ¼” driver • Good for ties up to ½” (13mm) wide Part # Description 010220 Locking Tie Tool

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Heat Shields

TM

SERIES

ONYX™ Flexible Heat Shield Utilizing a combination of advanced textiles, DEI has developed a heat shield solution that looks great and outperforms other conventional heat shields available today. This enhanced performance starts by joining two reinforced materials together forming a dual-layer design. The outer layer is made from heat-treated glass fiber that is bonded with molten aluminum and then formed into a tight weave for durability and strength. The inside material is made of a specially treated, high temperature resistant fabric (89% silica) designed to withstand some serious exhaust heat. The outer edge is finished off with a surge stitch for durability. All hardware is stainless steel. The result is a product with very good thermal performance up to 1350°F, with an eye catching rich black finish. • More effective than traditional metal heat shields • Enhanced protection for legs and boots • Great custom look Part # Description 902455 4”x 8” Length TITANIUM™ Heat Shield Similar to the ONYX Series Heat Shield, our TITANIUM Heat Shields also utilize the dual-layer design. However, the outer material is replaced with our TITANIUM textile material for greater flexibility. The inside material is made of a specially treated, high temperature resistant fabric (89% silica) designed to withstand some serious exhaust heat. All hardware is stainless steel. This shield also has the same performance rating up to 1350°F. • More effective than traditional metal heat shields • Matches TITANIUM Exhaust Wrap • Wide variety of sizes

wrap

shield

Stainless steel hardware

Standoffs create air gap for maximum heat dissipation

TM

4” Widths Part # Description 902453 4” x 8” Length 902454 4” x 12” Length Description 010450 6” x 12” Length 010451 6” x 24” Length 010452 6” x 36” Length 6” Widths Part #

Stainless steel hardware

Two layers of heat protection

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Heat Barriers

Bodywork Protection Kit DEI has come up with the perfect kit to help protect against excess heat on any powersports vehicle. It includes a combination of DEI’s lightweight, reflec- tive materials perfectly sized for powersports applications. This kit is great for use on fairings, air boxes, seat pans, rear fenders, etc. Installation is easy. All materials have a self-adhesive backing and can be trimmed easily to shape and are designed to form-fit to irregular shapes. Each kit includes: one 12” x 24” DEI Reflect-A-Cool sheet, one 1 ½” x 15ft roll of Cool Tape™, and two 10” x 10” sheets of Extreme Heat Barrier. Great for: • Roadracing bodywork • Replacing old OEM shielding • Additional heat protection Part # Description 902329 Bodywork Protection Kit

Under Tank Heat Reflection Kit Hot fuel reduces engine performance, stresses the fuel pump, and can lead to vapor lock. Using race fuel? Race fuel manufacturers recommend using reflective materials to help keep their specialty fuels temperature stable. DEI has come up with an effective kit to help combat this problem. Simply line the underside of your fuel tank with self-adhesive Reflect-A-Cool™ (normal use) or Reflect-A-GOLD™ (extreme use) material and trim to shape. Each kit includes a 24”x 24” sheet of material along with a 1 ½”X 15ft roll of heat reflective tape to cover seems and irregular shapes.

Part # Description 902463 Under Tank Insulation Reflect-A-Cool Kit 902464 Under Tank Insulation Reflect-A-GOLD Kit 902466 Ducati ® 1199 Panigale 12-14 Kit (GOLD) • Includes enough material to cover the bottom of most fuel tanks • Ducati kit is custom cut for a perfect fit

Extreme Heat Barrier™ DEI Extreme Heat Barrier is our most robust thermal protection, providing the best pos- sible heat protection in areas where high temperatures are always present and problematic. Constructed with an embossed 10 mil aluminum face bonded to 1/8” composite glass fiber mat core with a high-temp adhesive backing, its dimpled aluminum surface offers improved reflectivity and rigidity and allows for ease of installation. At only 3/16” thick, this product can be shaped and trimmed for a custom fit and is ideal for minimal clearance areas. • Heavy duty applications • Withstands direct contact to engine and exhaust • Holds a formed shape Part # Description Reflect-A-Cool™ Reflect-A-Cool™ and Cool Tape™ is constructed of a light-weight glass fiber backed with a layer of aluminized reflective foil. This cost effective material has many uses such as covering air boxes, fuel tanks, and engine compartments. Great to seal seams on heavier barrier ma- terials too. Reflect-A-Cool™ and Cool Tape can be trimmed to fit just about any shape. Just measure, cut, and face reflective side towards source of radiant heat. It’s that easy! • Cost effective material to shield against radiant heat • Moisture and solvent resistant • Self adhesive for easy installation Reflect-A-Cool Sheets Part # Description 010460 12” x 12” Sheet 010461 12” x 24” Sheet 010462 24” x 24” Sheet Cool Tape Rolls Part # Description 010408 1-1/2” x 15’ Roll 010413 2” x 60’ Roll 010416 1-1/2” x 30’ Roll

Reflect-A-GOLD™ Reflect-A-GOLD™ is DEI’s premium level heat barrier. It’s made up of a metal- ized polyimide laminated to heat treated glass cloth with a high temperature adhesive. Thin, light-weight and highly reflective, its the top choice for racing teams and high performance applications around the world. • Great for protecting fuel tanks, air boxes, electrical components and more

Sheets Part #

Rolls Part # Description 010394 1-1/2” w x 15’ Roll 010395 1-1/2” w x 30’ Roll 010396 2” w x 15’ Roll 010397 2” w x 30’ Roll Description 010391 12” x 12” Sheet 010392 12” x 24” Sheet 010393 24” x 24” Sheet

050501 2 ft x 21” (3.5 sq ft) 050502 4 ft x 21” (7.0 sq ft) 050503 4 ft x 42“ (14.0 sq ft) 010505 1 ft x 21” (1.75 sq ft)

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Line & Hose Protection

Protect-A-Wire™

Fire Sleeve™ & Fire Wrap™ Constructed from a high temperature braided glass material, woven into a sleeve and heavily coated with silicone rubber, Fire Sleeve & Fire Wrap offer the ultimate combination of insulation and abrasion protection. Used by top off-road racing teams around the world, they provide an extra layer of protection for fuel lines, oil lines, radiator hoses, and vulnerable electrical looms. Fire Wrap adds the flexibility of Hook & Loop design for easy install & removability.

Add a professional look along with a layer of protection to your next ac- cessory project with the help of DEI Protect-A-Wire Line & Hose Sleeving kits. Great to use when installing taller handlebars, LED turn signals, stereos, license plate relocation, auxiliary lighting, and GPS units. In addi- tion to electrical wires, it is useful for insulating cables and hoses running near exhaust or engine heat. Resistant to oil and chemicals, it’s also safe to use on oil and fuel supply lines. Protect-A-Wire Line & Hose Sleeving is woven glass fiber material that is heat treated, saturated with an acrylic binder, and good up to 500˚F. This offers superior heat protection and abrasion resistance over typical PVC or nylon alternatives. Finally, DEI won’t let you settle for the wimpy heat shrink tubing! The DEI kit includes Military spec, thick-wall, 3:1 shrink ra- tio tubing to form a water-tight protective barrier and seal the ends nicely. • Multiple colors and diameters available • Protects electrical wiring, speedometer cables, hoses & more • Includes DEI Hi-Temp Shrink Tubes Heat Shroud GOLD™ Heat Shroud GOLD is made from a heat treated glass fiber cloth lami- nated to our proven Reflect-A-GOLD material. Can be installed without having to remove the lines due to the hook and loop fastening system. Allows for adjustment in sizes from ½” to 1 ¼”. Perfect for protecting fuel lines, wires and cables. • Versatility of fitting diameters from ½” to 1 ¼” • Convenient hook & loop closure design • Reflects up to 850˚F • 3’ length Part # Description (3 ft length) 010458 1/2” to 1-1/4” Diameters Hi-Temp Heat Shrink Tube Professional grade Military-spec flexible polyolefin tubing provides excellent electrical insulation, protection from dirt, dust, solvents, and foreign materials as well as providing strain relief. Over expanded tubing easily fits over the end of wires and connectors and shrinks down to 33% of its original diameter for a snug water-tight protective seal without a reduction in tube length.

Scan code or go to DEIpowersports.com for a complete list of sizes • High abrasion resistance sleeving • Silicone Tape included to finish ends • Racer Pack for dirt bikes and ATV’s

Scan code or go to DEIpowersports.com for a complete list of sizes

TITANIUM Protect-A-Sleeve™ Add a layer of protection along with a great look to critical hoses and elec- trical wires on your bike with the help of DEI Titanium™ Protect-A-Sleeve. This kit is great for use on ignition wires, oil lines, fuel lines and control cables. Utilizing a unique braiding pattern, this sleeve can be expanded up to twice its size to easily fit over existing fittings, larger diameter hoses or stretched tight for smaller diameter lines. The Basalt based material is very flexible so sharp bends and angles are no problem.

• Kit includes High Temp Heat Shrink ends • Matches DEI Titanium TM Exhaust Wrap Part # Description 010475 1/2” x 4’

3:1 SHRINK RATIO!

010483 1” x 4’ 010482 2” x 3’

• 3:1 shrink ratio • Remains flexible • Available in pre-cut lengths or bulk rolls • Clean professional look • Military spec DTL-23053/5C Scan code or go to DEIpowersports.com for a complete list of sizes

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D ESIGN E NGINEERING I NC. POWERSPORTS HEAT & SOUND CONTROL 604 Moore Rd. Avon Lake, Ohio 44012 800-264-9472 • 440-930-7940 • (F) 440-930-7967

FOR MORE INFORMATION AND OUR COMPLETE PRODUCT LINE GO TO DEIpowersports.com

Photos courtesy of Bonnier Corp, Wasserman Media Group, UTV/ATV Illustrated Magazine, Jason Chapman

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